A new bolt load monitoring system offers real-time insights that improve safety, reduce costs, and eliminate re-tightening.
Bolt failures in critical infrastructure often come down to one key factor: uncertainty. Whether due to uneven bolt load, over-tightening, or fatigue, the lack of visibility into real-time bolt tension has long posed a challenge in high-load applications such as pipelines, cranes, and treatment systems.
Now, AMS Instrumentation & Calibration is bringing a proven solution to the Australian market. BoltSafe’s bolt load monitoring technology provides a straightforward and effective method for measuring and tracking bolt tension throughout an asset’s service life, enabling engineers to avoid unnecessary maintenance and minimise the risk of joint failure.
At the heart of the system is the BoltSafe load cell, which functions like a washer and is installed directly into the bolted connection. It enables precise measurement of bolt load during assembly and allows for ongoing monitoring after installation. This ensures joints are neither underloaded nor overloaded, avoiding common issues such as leaks, loosening, and bolt fatigue.
For infrastructure operators, the benefits are immediate. Assembly becomes more reliable, and re-tightening procedures can be eliminated, resulting in significant safety improvements. A simple test can also determine the actual coefficient of friction, leading to more accurate tool settings and reducing reliance on assumptions during torque application.
Bolt load monitoring with BoltSafe not only enhances performance but also drives down maintenance costs over time. It’s a smarter approach to structural integrity—and one that water sector professionals can now integrate more easily into their asset management practices.
To learn more, visit www.ams-ic.com.au.
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